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Complete Production Process for Modifying Asphalt

Complete Production Process for Modifying Asphalt
 Application
It is applied to fixed type or mobile type asphalt mo For fixed or mobile type of modified asphalt production process. The asphalt pavement performance is fully improved by adding asphalt modifiers, additives. At the same time, thermo-sensitivity, high temperature stability, and low temperature crack resistance.
 Working principle
The precision of equipment and automatic system is the guarantee of high quality products. Our tools have merits as below: The high-shear emulsifier absorbs material in double directions, non recycle dead-corner, and excellent efficiency, mix the additives and bitumen adequately so that it gets the superfine result. The rotator-stator of emulsifier is process in CNC master programmable high precision machine tool which introduce from American & Japan. Check machine are: project, 3-coordinate scale, digital show height meter, so the emulsification effect is very good b and the products quality is stable. Inline type emulsifier: material suffers near million times high-shear in the high speed rotate of multi-layer rotator-stator, so the liquid and particle mix and superfine quickly. The equipment in our company applied well in bitumen field because of its high emulsification, high shear and high mixing quality.

 Introduction

Components
We have LQR series and SBR series. Both are designed with manual operation and automatic operation. This plant is composed of the following parts:

  1. bitumen transition tank
  2. soap proportioning tank
  3. bitumen governor impeller
  4. emulsion plant
  5. transition pump
  6. control panel
  7. Pipeline valve with bottom pattern template.
  8. Water treatment system
  9. water storage tank
  10. automatic water metering system and temperature controlled system
  11. bitumen exothermic system
  12. soap metering system
  13. hot bitumen transition pump and metering system
  14. emulsion bitumen cooling system and recovery unit
  15. manufactured tank and electricity automatic control system
  16. bitumen transition tank
  17. control panel

Remarks:all of the above are optional according to your needs!

Introduction
The emulsification bitumen is liquid state under normal air pressure and could be mix round. Compared with heat bitumen, it has advantages such as: low material needing, environment friendly and well colligation benefit. Betterment emulsification bitumen is the products betterment process of bitumen or emulsifies it, so that it has better rend wear capabilities. The R & D center of our enterprise devote to research and development of the equipment of those products and accumulate rich experience by cooperate with the bitumen factories.Characteristics:
Firstly, the core technique is Germany imported pipeline emulsifier, which is a latest product designed by Cyclone CO.LTD. Secondly, the rotor and the spindle connect perfectly. As a key part of plant, machinery and hydraulic high shear disperser ensures millions of material shearing. Thirdly, the rotor and the spindle function as high efficiency and less consumption. Lastly, the ratio of water and oil is controlled by two speed controlled motor pump, which provide with best solution.

Production Process

YLQ-G-type complete production process (stationery type)

固定式改性瀝青成套設(shè)備生產(chǎn)工藝流程

1.channel for cooling water、2.evacuation、3. knock out drum、4.modifier5.stablilizer6.make-up tank、7. heated asphalt、8.feed pump、9. Manometer、10.filter、11 heat exchanger、12.liquid additives、13circulating pumps、14. electro connecting pressure gauge、15. Asphalt Expansion Tank、16. Pitch adjustment pump、17. triplex pipelined emulsifier、18.discharging pump、19. sample valve、20. Computer Control System、21. Finished products

Technical Parameter

Spec Production Capacity (t/h) Floor space L*W*H(m) Installed Capacity (KW)
GLQ-2G 2 8.9 × 3.2 × 4.2 99~116.9
GLQ-5G 5 9.8 × 3.4 × 4.5 151~165.9
GLQ-10G 10 12 × 4.5 × 4.8 199~221.3
GLQ-15G 15 16 × 5.5 × 5.2 257~284.8
GLQ-30G 30 20 × 6.5 × 5.5 298~388

Remarks:1.asphalt tank of raw materials and finished product tank location are not included in floor space;2. Conducting oil furnace boiler or electricity power. Power of heat-conduction boiler and boiler are not included in installed capacity

YLQ-G-type production process (removable type):

移動(dòng)式改性瀝青成套設(shè)備生產(chǎn)工藝流程

1.fans、2 powder join cans.、3.powder storage tank 4. Automatic powder metering system、5. Additive tank、6. Additive pump、7. Additive measure、8.filter、9. Bitumen feed pump、10. Asphalt heater、11. Asphalt metering system、12.mixer、13. Batching tank、14. Adjust pump、15. Swelling cans、16.mixer、17.triplex pipelined emulsifier、18 discharging pump.、20. Computer Control System

Our Advantages

  • applied to various modifiers, such as SBS、EVA、PE
  • The ratio of modifier and asphalt can be set according to user needs at any time
  • The production of the certain period can be set within the maximum productivity
  • High-quality modified bitumen, emulsion modifier particle size is small, evenly 
  • Fully automatic production process control, Check production records at any time
  • Accuracy weighing system, less than 1% weighing error
  • Large parts assembly, easy removal and quick assembly
 Notice
It is customizable, when you make a wenquiry, please kindly send us the configuration and your specific demand. Thanks for your understanding!
Inquiry:(If immediate response needed, please call (86-28-62812181) or send e-mail to kf@yonton.com)
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